西南石油大学学报(自然科学版) ›› 2020, Vol. 42 ›› Issue (4): 155-164.DOI: 10.11885/j.issn.1674-5086.2019.01.03.01

• OIL AND GAS ENGINEERING • Previous Articles     Next Articles

Study on Formation Mechanism of Trailing Oil in Product Oil Pipeline

LIU Enbin1, LI Wensheng1, CAI Hongjun1,2, XIE Ping3, SHANG Chen3   

  1. 1. Petroleum Engineering School, Southwest Petroleum University, Chengdu, Sichuan 610500, China;
    2. China National Aviation Fuel Group Limited, Chengdu, Sichuan 610200, China;
    3. Northwest United Pipeline Co. Ltd., PetroChina, Urumqi, Xinjiang 830001, China
  • Received:2019-01-03 Online:2020-08-10 Published:2020-08-10

Abstract: Trailing oil is the tail section of contamination in oil pipelines. It is generated in batch transportation, and it has an effect on the quality of oil. In the dead-leg section, the main reasons for the formation of trailing oil contamination is the outflow of the preceding batch that remains in the dead-legs. The traditional calculation formula of oil mixing does not consider the influence of trailing oil. The Reynolds time-averaged method is used to simulate turbulence. To obtain contamination-related experimental data, Computational Fluid Dynamics (CFD) software is used to simulate different flow rates and bypass lengths. The oil replacement rate in a dead-leg is exponentially related to the flow speed and the length of the dead-leg is exponentially related to the replacement time of the oil. To reduce the amount of contamination, the main flow speed should be kept at about 1.6 m/s, and the length of the dead-leg should be less than five times the diameter of the main pipe. The MATLAB software was used to perform multi-nonlinear regression for the oil substitution time, the length of the dead-leg, and the flow speed to calculate the contamination length. A modified equation for calculating the length of the contamination was obtained by combining the Austin-Palfery equation with new factors. Using engineering data, the contamination predicted by the corrected equation is closer to the actual contamination than that predicted by other equations.

Key words: batch transportation, trailing oil, dead-leg, contamination, modified equation

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