机械驱动式天车升沉补偿装置研究

doi:10.11885/j.issn.1674-5086.2015.03.04.14

西南石油大学学报(自然科学版) ›› 2016, Vol. 38 ›› Issue (6): 1-7.DOI: 10.11885/j.issn.1674-5086.2015.03.04.14

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机械驱动式天车升沉补偿装置研究

刘清友^1,2, 徐涛³, 韩一维¹

1. 西南石油大学机电工程学院, 四川成都 610500;
2. 西华大学流体及动力机械教育部重点实验室, 四川成都 600300;
3. 四川省特种设备检验研究院, 四川成都 610061

收稿日期:2015-03-04 出版日期:2016-12-01 发布日期:2016-12-01
通讯作者: 刘清友,E-mail:liuqy66@aliyun.com
作者简介:刘清友,1965年生,男,汉族,重庆开县人,长江学者特聘教授,博士生导师,主要从事油气装备设计与仿真研究及相关工作。E-mail:liuqy66@aliyun.com;徐涛,1989生,男,汉族,四川阆中人,硕士研究生,主要从事海洋油气装备设计与仿真分析等工作。E-mail:xutaoswpu@163.com;韩一维,1991年生,男,汉族,河南舞钢人,硕士研究生,主要从事钻头设计与分析等工作。E-mail:h19911115@msn.cn
基金资助:
国家自然科学基金（51274171）；西南石油大学机电工程学院研究生创新基金（CX2014SY21）。

Research on Mechanical Driven Crown-Block Heave Compensation Device

LIU Qingyou^1,2, XU Tao³, HAN Yiwei¹

1. School of Mechatronic Engineering, Southwest Petroleum University, Chengdu, Sichuan 610500, China;
2. MOE Key Laboratory of Fluid and Power Machinery, Xihua University, Chengdu, Sichuan 600300, China;
3. Sichuan Special Eqiupment Inspection Institute, Chengdu, Sichuan 610061, China

Received:2015-03-04 Online:2016-12-01 Published:2016-12-01

摘要/Abstract

摘要： 浮式钻井平台在深水作业过程中，液压驱动式天车升沉补偿装置由于技术成熟而得到广泛应用。针对液压驱动系统存在反应滞后性较大，补偿精度不高的缺点，提出了一种以主动齿轮-从动齿轮-直齿条轨道作为天车补偿驱动传递机构，以驱动电机作为补偿动力来源的机械驱动式天车升沉补偿装置，以提高天车升沉补偿的精度和效率。在对补偿装置机械驱动工作原理分析基础上，提出机械驱动式天车补偿装置的具体结构形式，并对主动齿轮与从动齿轮在传动过程中的受力情况进行分析，得到两齿轮在升沉补偿运动过程中的载荷分布。采用动力学分析方法对从动齿轮和直齿条轨道的传动过程进行分析，建立齿轮-齿条啮合过程动力振动分析模型，得到该过程的力矩平衡方程。采用该机械驱动结构会对直齿条轨道产生一定的振动激励。

关键词: 升沉补偿, 机械驱动, 齿轮-齿条, 天车, 钻井平台

Abstract: Hydraulic driven crown-block heave compensation device is widely used due to the mature technology on floating drilling platform in the process of deep-water operation. However, the hydraulic driven system is characteristic of delayed reaction and low compensation accuracy. This paper proposes a mechanical driven crown-block heave compensation device which has a driving gear-driven gear-straight rack rail as the compensation driving force transmission mechanism and a driving motor as the power source of compensation, to improve the accuracy and efficiency of the crown-block heave compensation device. Based on the analysis of the working principle of the device we put forward the concrete structure of mechanical driven compensation device, carried out stress analysis of the driving gear and driven gear in the process of transmission, and get the load distribution of two gears in the process of heave compensation movement. By adopting the dynamic method, we analyze the driven gear and straight rack rail in the transmission process, and establish the dynamic vibration analysis model of the gear and rack in the meshing process and get the torque balance equation, and we find out that the mechanical driven structure produces certain vibration excitation to the straight rack rail.

Key words: heave compensation, mechanical drive, rack and pinion, crown-block, drilling platform

中图分类号:

TE923

刘清友, 徐涛, 韩一维. 机械驱动式天车升沉补偿装置研究[J]. 西南石油大学学报(自然科学版), 2016, 38(6): 1-7.

LIU Qingyou, XU Tao, HAN Yiwei. Research on Mechanical Driven Crown-Block Heave Compensation Device[J]. 西南石油大学学报(自然科学版), 2016, 38(6): 1-7.

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机械驱动式天车升沉补偿装置研究

Research on Mechanical Driven Crown-Block Heave Compensation Device

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